Dab tsi yog txoj hauv kev ua haujlwm ntawm Ib Leeg Stand Multi-groove Txo Rolling Mill

1,Cov cuab yeej txhais thiab cov qauv tseem ceeb

      Ib leeg sawv ntsug ntau qhov txo qhov dov zeb, tsuas yog ib txheej ntawm lub ntsiab ncej thiab yob lub nplhaib rau kev txiav ntau lub voj voog nrog maj mam txo txoj kab uas hla (ntau dhau qhov sib xyaw ua ke ntawm tib khub ntawm yob). Hlau / ca hlau / txhuas tooj liab strips dhau los ntawm txhua txoj hauv ib zaug, thiab ib qho chaw sawv ntsug ua tiav ntau yam txuas ntxiv txo cov txheej txheem dov. Nws yog feem ntau siv rau high-precision txo kev tsim ntawm cov me me xws li precision micro hlau conductors, photovoltaic vuam strips, FFC ca xov hlau, thiab cua txias aluminium raj blanks.

Cov ntsiab lus tseem ceeb:

      Main ncej (siab nruj kaw memorial archway)

      Ib khub ntawm ntau zawj dov yob (cov menyuam lub nplhaib yog segmented nrog txo qhov ncig / tiaj tus)

Synchronous kis tau tus mob (ob npaug rau cov menyuam tsis tu ncua kev sib hloov ceev)

      Cov lus qhia nkag mus thiab cov khoom siv ncaj qha tawm

      Cov menyuam seam zoo hloov kho mechanism + txias thiab lubrication system

2,Basic Rolling Deformation Principple (Qhov tseem ceeb ntawm kev ua haujlwm siab)

      Cov hlau hlau nkag mus rau hauv lub qhov ntawm ib khub rov qab synchronous rotating rollers thiab raug yuam kom compressed radially los ntawm cov menyuam qhov:

      Radial compression: Lub zawj arc txwv lub sab nraud ntawm cov dov daim, txo qhov ntu ntu ntu;

      Axial extension: Cov hlau ntim tseem tsis hloov, thiab cov hlau tsim los ntawm compression ntws nyob rau hauv qhov ntev kev taw qhia, ua rau cov hlau yuav elongated thiab txoj kab uas hla yuav txo;

      Kev txwv sab nraud: Qhov zawj zoo li lub phab ntsa txwv cov hlau dav dav, tsis txhob xaim ovality thiab ntug vau, thiab xyuas kom meej qhov sib npaug / flatness raug.

      Qhov sib txawv ntawm ntau qhov kev sib txuas txuas ntxiv dov: ib qho kev ywj pheej ntawm ib qho kev sib tw rau kev sib tw txuas ntxiv; Tag nrho cov qhov txo qis thiab qhov grooves ntawm lub tshuab tau muab tso rau hauv tib lub dov zeb, thiab cov khoom siv raw dhau los ntawm thawj zawj, qhov thib ob zawj, qhov thib peb zawj, thiab cov khoom tiav cov zawj nyob rau hauv ib ntus ib zaug. Ntau txoj kab uas hla txo tau txuas ntxiv ua tiav nyob rau hauv ib lub tshuab thav duab.

3,Multi slot step-by-step txo core workflow

1. Qhov hom grading tsim (qhov tseem ceeb)

      Rolling zeb yog teem nrog ntau grooves raws axial kev taw qhia, thiab txoj kab uas hla ntawm qhov zawj hauv qab txo qis ib kauj ruam los ntawm kev nkag mus rau qhov hluav taws xob. Txhua qhov zawj yog muab ib qho kev txo qis ib zaug, thiab tag nrho cov nyiaj txo tau muab faib rau ntau qhov kev hla mus kom tsis txhob tawg, khawb qhov chaw, thiab qhov seem tsis ruaj khov los ntawm kev siab dhau ib zaug.

      Thawj ob peb qhov kev txo qis qis: qhov txo qis loj, txo qis sab nraud ntawm lub billet sai;

      Kev hloov pauv nruab nrab zawj: uniformly refine grain loj thiab raug roundness;

      Cov khoom kawg zawv zawg: Micro sizing kom ntseeg tau tias sab nraud txoj kab uas hla thiab qhov smoothness.

2. Nruam dov deformation txheej txheem

      Lub billet yog pub rau hauv thawj qhov loj los ntawm kev taw qhia tuag, thiab dov zeb yog interlocked tsav cov hlau rau pem hauv ntej;

      Cov hlau tuaj yeem nkag mus rau qhov txuas me me txuas ntxiv hauv qhov sib lawv liag, thiab ua tiav cov radial compression txuas ntxiv tom qab dhau los ntawm txhua qhov zawj;

      Tib khub ntawm rollers yog synchronously tsav thoob plaws hauv tag nrho cov txheej txheem, thiab qhov ceev ntawm txhua txoj kab zawj yog zoo ib yam, tsis muaj kev nro hloov ntawm cov thav ntawv (qhov loj tshaj qhov sib txawv ntawm qhov nro txo ​​cov cav tov);

      Tom qab tso tawm los ntawm qhov kawg zawj, nws yog lubricated, txias, straightened, thiab ncaj qha mus rau tau tiav hlau / ca strip.

3. Mechanism ntawm nro-dawb tas li ceev dov

      Ntau qhov grooves yog nyob rau tib lub dov zeb, thiab lub voj voog ncig ntawm txhua qhov zawj ntawm qhov yob nto yog sib npaug. Cov khoom dov tsis raug rau axial nro los ntawm qhov sib txawv ntawm qhov sib txawv ntawm lub hauv ntej thiab nram qab stands thoob plaws hauv cov txheej txheem dov

      Qhov zoo: Nyias phab ntsa aluminium tubes, zoo tooj liab xov hlau, thiab cov ntaub ntawv mos aluminium yuav tsis ncab los yog tawg, thiab phab ntsa thickness yog uniform;

      Piv nrog rau ntau cov khib nyiab nro txo ​​cov cav tov: nro txo ​​cia siab rau qhov sib txawv ntawm qhov sib txawv ntawm lub hauv ntej thiab nram qab yob los tsim cov phab ntsa nro; Lub tshuab no tsuas yog tso siab rau ntawm radial compression ntawm qhov thiab qhov zawj, uas belongs rau tension-free txo thiab yog haum rau mos, nyias-walled precision profiles.

4 、 Kev sib koom ua ke ntawm kev txhawb nqa kev pabcuam

Txias lubrication

      Nruam txau ntawm emulsion / tshwj xeeb lubricating roj nyob rau hauv lub dov cheeb tsam: txias cov chais thiab workpieces, txo groove hnav, thiab tshem tawm cov tshav kub ntawm dov deformation, tiv thaiv kub sticking ntawm txhuas thiab tooj liab cov ntaub ntawv rau chais thiab nto burrs.

Roller seam zoo hloov kho mechanism

      Manually / hluav taws xob kho qhov nruab nrab ntawm qhov nruab nrab ntawm qhov nruab nrab thiab qis qis, sib npaug ntawm qhov txo qis ntawm txhua txoj hauv kev, hloov mus rau cov khoom siv sib txawv, thiab kho kom zoo rau sab nraud qhov loj ntawm cov khoom tiav.

Kev taw qhia nkag thiab tawm

      Kev taw qhia nkag kom ntseeg tau tias cov hlau tsis txawv ntawm qhov chaw; Export qhia log stabilize cov hlau los tiv thaiv bouncing thiab twisting tom qab tawm hauv qhov zawj, kom ntseeg tau tias ncaj.

Rigid khib tsis

      Qhov kaw memorial archway counteracts radial cuam tshuam quab yuam ntawm dov, thiab dov qhov loj me tsis yooj yim rau thaws, yog li cov kab loj sab nraud ntawm lub sijhawm ntev batch ntau lawm ruaj khov.

5 、 Lub hauv paus ntsiab lus txhawb nqa raws li cov txheej txheem tseem ceeb

Me me hneev taw thiab cov cuab yeej siv qis

      Multi pass integrated ib rack tshem tawm qhov xav tau rau ntau pawg ntawm racks thiab ntau pawg kis tau tus mob, tsuas yog ib txheej ntawm cov tsav tsheb ib kab ntau lawm;

Cov hlau mos tsis yooj yim tawg los ntawm rub

      Tib yob tsis tu ncua ceev nro-dawb dov, txhuas thiab tooj liab nyias-walled cov ntaub ntawv tsis muaj axial nro, haum rau cua txias aluminium ca leeg thiab photovoltaic aluminium vuam strips;

High precision txheej kab thiab zoo roundness

      Multi channel micro kauj ruam txo, me me deformation nyob rau hauv ib tug channel, uniform hlau deformation, thiab tsis tshua muaj yuav tsim ellipses los yog xyoob knots;

Yooj yim rau kev khiav lag luam thiab yooj yim los hloov cov specifications

      Tsuas yog hloov tag nrho cov txheej ntawm ntau qhov zawj rau cov menyuam rings yam tsis muaj kev cuam tshuam ntau pawg ntawm thav ntawv;

ruaj khov ceev ceev

      Tag nrho cov txheej txheem ib leeg tsav synchronization, tsis muaj stacking los yog rub faults nyob rau hauv lub nruam dov zeb, haum rau high-ceev nruam winding.