Dab tsi yog txoj hauv kev ua haujlwm ntawm High-Precision Micro Flat Hlau Rolling Mill

      Lub hauv paus ntsiab lus ntawmHigh-Precision Micro Flat Hlau Rolling Zebyog siv ntau dhau, tsis tshua muaj qhov sib txawv me me, kaw-voj ntsuas thiab tswj txias dov kom maj mam nias puag ncig hlau (los yog square hlau) rau hauv ultra-thin, ultra nqaim, precision duab plaub / ca hlau nrog kev kam rau siab ntawm ± 0.001 ~ ± 0.005 hli, tsis muaj pwm thoob plaws hauv cov txheej txheem, thiab ncaj qha zoo li tus dov zeb.

1, Cov ntsiab lus tseem ceeb ua haujlwm (hauv ib kab lus)

Round kab → Multi pass precision roller extrusion → Step by step thinning, width control, edge trimming → Online size kaw-loop → Tension stability ceev → Hlau winding, tseem ceeb txias dov yas deformation, tsuas yog hloov cov duab, tsis ntxiv cov ntaub ntawv los yog txiav.

2 、 Ua tiav cov txheej txheem disassembly (los ntawm pub rau cov khoom tiav)

1. Hlau nteg → straightening → nro noj tas li

Lub zog xaim tso tawm + servo nruj tswj (± 1% hloov pauv) kom tsis txhob ncab deformation.

Multiroll straightening tshem tawm cov kev ntxhov siab sab hauv thiab xyuas kom meej ≤ 0.5 mm / m.

Cov xaim xaim xaim feem ntau yog cov xov hlau uas muaj txoj kab uas hla ntawm 0.5 mus rau 3 hli (tooj liab, txhuas, stainless hlau, alloy).

2. Multi pass precision dov (tub ntxhais deformation cheeb tsam)

Roll configuration: Ib khub (los yog ob khub) ntawm tungsten steel / hard alloy rolls, nrog ib tug me me yob txoj kab uas hla (feem ntau xws li ntawm Φ 20 mus rau Φ 60 mm) thiab tsis tshua muaj siab rigidity.

Roll gap tswj: servo lub cev muaj zog + micrometer qib pob ntsia hlau, kho qhov sib txawv ntawm qhov tseeb ntawm 0.1 μ m, kev ruaj ntseg ntev tom qab xauv.

Multi pass progressive: Feem ntau 4-12 kis, txhua qhov hla tsuas yog thinned los ntawm 5% -15% txhawm rau tiv thaiv kev tawg thiab ua kom cov ntaub so ntswg sib xws.

Deformation mechanism:

Thickness: Thinning los ntawm sab sauv thiab qis (piv txwv li 0.5 hli → 0.1 hli).

Dav: Cov hlau nthuav dav horizontally thiab raug tswj los ntawm cov menyuam cov duab (micro convex / micro concave).

Ntug: Yob R-kob trimming, tsis muaj burrs lossis ntse npoo.

Raws li qhov ntev tom qab dov: thickness 0.02-1 hli, dav 0.1-6 hli, kam rau ua * ± 0.001 rau ± 0.005 hli * *.

3. Online real-time nrhiav kom tau → kaw-voj kho (qhov tseem ceeb rau siab precision)

Laser txoj kab uas hla/thickness ntsuas: pua pua ntawm cov qauv ib ob, raug * * ± 0.1 μ m * *.

CCD lub zeem muag: saib xyuas qhov dav, npoo, thiab qhov tsis xws luag.

PLC kaw-voj: Thaum lub thickness / dav tshaj qhov kam rau ua, nws cia li kho qhov yob qhov sib txawv / ceev / nro yam tsis muaj lub tshuab nres.

4. Rov qab nro → tiav → winding

Nrawm buffering + traction servo kom ruaj khov hlau ceev (txog 150-600 m / min).

Kev xaiv hauv online annealing, tu, roj txheej, thiab rwb thaiv tsev txheej.

Precise winding, zoo txheej txheej winding, tsis muaj vau los yog ncab.

3, Core Structure thiab Function

Lub ntsiab ncej: cam khwb cia hlau / hlau phaj vuam, siab rigidity, tsis tshua muaj kev co, kom ntseeg tau micrometer qib stability.

Cov menyuam sib dhos: cov menyuam sab sauv thiab qis dua + cov kabmob + kev hloov kho, tungsten steel rau cov menyuam nto, daim iav polished, hnav-tiv taus, cov khoom tsis yog lo.

Servo tswj qhov system: tsav cov menyuam sib txawv, ceev, nro, ceev teb, siab repeatability raug.

Online nrhiav chaw nres tsheb: laser + CCD, saib xyuas lub sijhawm, kaw-loop kho.

Tension system: synchronized nro thoob plaws hauv tag nrho cov kab los tiv thaiv kev ncab, tawg, thiab qhov hloov pauv.

4, Cov yam ntxwv tseem ceeb (vim li cas 'siab precision')

Pwm pub dawb dov: tsim ncaj qha los ntawm dov yob kom tsis txhob muaj kev siab ntev los ntawm pwm hnav.

Qhov tsawg kawg nkaus deformation / dhau: Txhua qhov dhau los txo qhov tuab ntawm ≤ 15%, nrog rau cov nplej loj, tsis muaj kab nrib pleb, thiab lub zog zoo ib yam.

Micro theem dov qhov sib txawv tswj: servo + pob ntsia hlau, 0.1 μ m qib hloov.

Tag nrho cov txheej txheem kaw-voj ntsuas thiab tswj: tsis siv neeg kho ntawm qhov sib txawv me me, zoo batch sib xws.

High rigidity + tsis tshua muaj kev vibration: tuab ncej + precision bearings, ruaj khov ntawm kev kub ceev.

5 、 Cov xwm txheej ntawm daim ntawv thov

Tshiab zog lub cev muaj zog ca hlau: Hairpin ca tooj liab hlau, thickness 0.3-1 hli, dav 2-6 hli, kam rau ua ± 0.005 hli.

Precision hluav taws xob ca hlau: ultra-thin / ultra nqaim ca hlau (thickness 0.02-0.2mm) rau sensors, micro motors, thiab cov khoom siv kho mob.

Caij nplooj ntoos hlav / elastic caij: caij nplooj ntoos hlav, sib cuag, caij nplooj ntoos hlav phaj, nrog ib tug du nto thiab tsis muaj burrs ntawm cov npoo.

Thaum tshav kub kub exchanger micro ca tube: Micro B-hom raj / ca raj rau lub rhaub tub ntxhais thiab radiator, nrog cov phab ntsa tuab tuab thiab siab ua haujlwm.