Yuav ua li cas tu txhua hnub ntawm PV Ribbon Rolling Mills

      CovPV Ribbon Rolling Millsbelongs rau lub micrometer qib high-precision txias dov khoom, nrog cov tub ntxhais guarantees thickness / dav kam rau ua, yob daim iav raug, AGC hydraulic kaw-voj, nro kaw lus, txias thiab lubrication, ua ntej ua hauj lwm tshuaj xyuas (ua ntej txhua ua hauj lwm pib), nyob rau hauv kev ua hauj lwm kev soj ntsuam, tom qab ua haujlwm tu thiab tu, tu txhua lub lim tiam, thiab kev tu txhua hli. Tag nrho cov modules yog nyob rau hauv txoj kab nrog cov tswv yim ua hauj lwm ntawm lub photovoltaic vuam sawb ntau lawm site, tsis fabricating tsis.

1, Kev tshuaj xyuas ua ntej ua haujlwm (yuav tsum tau ua los ntawm cov neeg ua haujlwm 10 feeb ua ntej pib)

1. Kev tshuaj xyuas cov Rolls thiab Rolling Channel (Precision Core)

Kev soj ntsuam pom ntawm tungsten carbide dov zeb nto: tsis muaj tooj liab hmoov indentation, khawb, pitting, los yog oxidation me ntsis; So me ntsis tooj liab shavings nrog ib daim ntaub mos mos uas tsis muaj plua plav thiab cov tshuaj ntxuav tshwj xeeb. Tsis txhob siv lub zog scraper los txhuam cov menyuam nto.

Txheeb xyuas lub log pub mis thiab tshem tawm cov log, lub log ncaj, thiab cov khoom sib faib cov khoom: kev sib hloov yog du yam tsis muaj kev sib tsoo, qhov saum npoo tsis muaj tooj liab slag tsub zuj zuj, cov lus qhia sib txawv tsis yog offset, thiab tiv thaiv cov vuam siv los ntawm kev khoov thiab burrs ntawm sab.

Txheeb xyuas qhov ntsuas ntawm seam: Paub meej tias tsis muaj qhov cuam tshuam nyuaj rau ntawm cov yob sab sauv thiab sab qis, thiab cov ntaub ntawv ntawm cov menyuam kawg hloov thiab kho seam tiav; Los ntawm txhais tes tig tsis muaj load, lub dov zeb rotates tsis muaj suab nrov txawv txav los yog khawb.

Hlau nteg thiab winding I-shaped log fixture: Lub fixture yog kaw nruj nreem tsis xoob, lub thaiv phaj yog tiaj tus, thiab cov hlau yog tiv thaiv los ntawm khiav tawm khiav thiab stacking.

2. Kev tshuaj xyuas qhov txias thiab lubrication system (anti yob nto puas, tiv thaiv cov khoom oxidation)

Cov kua theem ntawm cov kua dej dov yog nyob rau hauv cov qauv ntsuas ntau, thiab tsis muaj emulsification dawb lossis dub impurities; Cov ntxaij lim dej tsis muaj kev cuam tshuam thiab cov raj xa dej tsis muaj kev cuam tshuam.

Pib lub lubrication twj tso kua mis thiab saib xyuas tias cov roj los ntawm cov tshuaj tsuag nozzles ntawm lub sab sauv thiab sab chais yog sib npaug zos faib tsis muaj kev cuam tshuam los yog unilateral kua tsis txaus; Tam sim ntawd tshem tawm cov clogged nozzle los tiv thaiv lub zos qhuav kev sib txhuam los ntawm khawb lub dov zeb thiab vuam sawb.

Paub meej tias cov kiv cua txias thiab cov cua kub sib txawv yog qhov qub, thiab cov roj kub tswj tau ntawm 30-45 ℃. Overheating yuav ua rau kom lub deterioration ntawm cov kua dov thiab thermal coj ntawm yob nto.

3. Hydraulic AGC nias qhov system (txiav txim siab tuab nrog qhov tseeb ntawm ± 0.002mm)

Kev lees paub ntawm hydraulic chaw nres tsheb roj theem, roj kub, thiab ntsuas qhov siab: Lub kaw lus siab ruaj khov ntawm cov khoom siv ntsuas, tsis tas yuav poob siab lossis kev hloov siab.

Txheeb xyuas tias tsis muaj roj to hauv lub tog raj kheej roj, roj yeeb nkab sib txuas, thiab servo valve; Cov plua plav sealing nplhaib ntawm lub piston pas nrig tsis zoo, thiab tsis muaj cov hmoov tooj liab nkag mus rau sab hauv ntawm lub tog raj kheej roj, ua rau lub valve core yuav daig.

Nqa thiab txo cov menyuam tsis muaj kev thauj khoom 2-3 zaug, soj ntsuam cov lus teb synchronous ntawm kev nias, tsis muaj kev sib tsoo lossis nkag, thiab tsis muaj lub tswb ntawm AGC tsis siv neeg them nyiaj interface.

4. kis tau tus mob thiab nro qhov system

Cov roj theem ntawm lub ntsiab reducer thiab gearbox yog nyob ntawm 1/2 ntawm lub qhov rais roj, thiab tsis muaj emulsification lossis foaming ntawm cov roj; Lub coupling tiv thaiv npog tsis zoo, thiab lub elastic tsis thaiv tsis tawg.

Lub traction thiab winding tension controller yog powered rau kev soj ntsuam tus kheej, qhov nro sensor tus nqi yog rov qab mus rau xoom, thiab tsis muaj suab nrov txawv txav los ntawm qhov nro cov menyuam bearings.

Lub nro ntawm cov saw thiab cov hlua khi synchronous yog nruab nrab, tsis muaj xoob lossis dhia cov hniav, thiab cov roj lubricating tsis qhuav.

5. Hluav taws xob, tshawb pom hauv online, kev ruaj ntseg interlocking

Cov kiv cua txias ntawm lub thawv hluav taws xob tswj yog qhov qub, thiab tsis muaj cov hmoov tooj liab lossis cov roj stains hauv lub thawv; Compressed cua triple tivthaiv cov kua dej, nrog lub siab ruaj khov ntawm 0.5-0.6MPa.

Ntxuav lub lens thiab ntsuas qhov ntsuas ntawm qhov ntsuas hauv online, tsis muaj kev sib tsoo lossis cuam tshuam ntawm cov kua dov, thiab qhov zeroing calibration yog qhov qub.

Lub qhov rooj kev nyab xeeb, nres thaum muaj xwm txheej ceev, kev tiv thaiv kev tawg, thiab lub tswb ultra tuab thiab ultra-nyias tau raug kuaj kom ua tau zoo, thiab kev cuam tshuam tsis tuaj yeem raug luv luv Circuit Court.

2, Kev tshuaj xyuas lub cev thaum lub sijhawm kawm (ib zaug txhua 2 teev, txheej txheem tsim khoom)

Saib xyuas tag nrho lub tshuab rau lub suab nrov txawv txav: Yog tias muaj suab nrov txawv txav lossis kev co ntau dhau ntawm cov menyuam bearings, reducer, hydraulic twj tso kua mis, thiab traction motor, nres lub tshuab tam sim ntawd rau kev daws teeb meem; Qhov kub thiab txias ntawm cov dov zeb bearing yog ≤ 65 ℃. Yog tias nws tshaj qhov ntsuas kub, nres lub tshuab thiab ntxiv cov roj lubricating.

Kev soj ntsuam lub sijhawm ntawm cov khoom loj: Txhua 30 feeb, coj mus kuaj thiab rov ntsuas qhov tuab thiab dav nrog micrometer. Yog tias qhov kev ua siab ntev drifts, xyuas cov menyuam hnav, hydraulic siab hloov pauv, thiab tsis ruaj khov.

Rolling fluid txheej xwm: Saib seb puas muaj cov hmoov tooj liab ntau ntau hauv cov kua circulating. Yog tias qhov pom qhov sib txawv ntawm qhov sib txawv nce, nws qhia tau tias cov khoom lim raug thaiv. Hloov mus rau lub lim thaub qab hauv lub sijhawm.

Pipeline sealing soj ntsuam: Tshawb xyuas cov xau hauv cov kav dej hydraulic, cov kav dej lubrication, thiab cov kav dej txias. Yog tias muaj cov roj to me me, ua kom cov pob qij txha nruj kom raws sijhawm kom tsis txhob muaj qhov tsis xws luag los ntawm cov roj paug ntawm lub vuam sawb.

Kev soj ntsuam ntawm qhov nro stability: Cov hlau tsis co, zawm lossis loosen intermittently; Cov winding thiab xaim yog zoo huv si, tsis muaj folded npoo los yog coils, thiab cov xaim lub cev muaj zog ntsia hlau yog tsis tu ncua lubricated.

Kev tswj cov plua plav ib puag ncig: Lub sijhawm tshuab cov hmoov tooj liab nyob ib ncig ntawm lub tshuab dov, thiab txwv tsis pub cov plua plav loj los ntawm ntab rau hauv qhov ntsuas tuab, servo valve, thiab lub rooj zaum bearing.

3 、 Tom qab ua haujlwm tu thiab tu (15-30 feeb tom qab kaw, txhua hnub kawg)

1. Tag nrho lub tshuab ntxuav (siab tooj liab plua plav ntawm photovoltaic ribbon, qhov tseem ceeb)

Nres lub tshuab thiab tua lub hwj chim. Siv cov cua compressed qis qis (≤ 0.3MPa) los tshuab thiab ntxuav cov menyuam thav duab, kev taw qhia lub log, winding mechanism, thiab cua sov dissipation chaw nres nkoj ntawm lub thawv hluav taws xob tswj, thiab tshem tawm cov hmoov tooj liab uas txuas nrog.

So cov menyuam saum npoo, tuab ntsuas lub lens, nro cov menyuam, thiab ncaj cov menyuam nrog cov ntaub ntawv tsis muaj plua plav kom huv si tshem cov seem tooj liab shavings los ntawm dov thiab tsis txhob khawb ntawm cov hlau thaum hnub tom qab dov.

Ntxuav lub slag rov qab tank thiab lim chim ntawm cov kua dov, muab pov tseg cov av nkos tooj liab, thiab tiv thaiv kev txhaws ntawm cov raj xa dej.

So cov khoom siv sab nrauv thiab lub platform ua haujlwm, ntxuav cov hmoov tooj liab rau hauv av, faib thiab rov ua dua tooj liab shavings kom tsis txhob muaj plua plav nkag mus rau hauv cov bearings thiab cov lus qhia.

2. Kev Kho Qhov System kaw

Lubrication system: Khaws lub twj tso kua mis khiav mus rau lub sijhawm luv luv rau 3 feeb, tshem tawm cov khoom seem hauv cov raj xa dej, thiab kaw cov tshuaj tsuag valve; Ntxuav cov plua plav ntawm cov cua txias sab nraud ntawm lub tshuab txias.

Hydraulic system: saib xyuas cov dej xau, sau cov roj kub thiab cov ntaub ntawv ua haujlwm siab; Tso cov dej ntim rau hauv peb lub thawv cua cia tank.

Kev tiv thaiv yob: Thaum lub sijhawm kaw ntev (hloov ua haujlwm / hnub so), siv me me ntawm xeb pov thawj dov roj rau lub yob nto los tiv thaiv oxidation thiab xeb los ntawm kev tsim pitting.

Rov qab cov cuab yeej rov qab mus rau nws txoj haujlwm qub: Ntxuav lub log I-zoo li lub log, cov khoom seem dov, thiab kho cov shims ua ntej khaws cia rau hauv cov khoom siv xeb pov thawj los tiv thaiv kev puas tsuaj rau cov menyuam nto ntawm kev sib tsoo.

3. Sau daim ntawv teev npe

Sau cov ntaub ntawv ua haujlwm ntawm cov khoom siv: dov cov zis, qhov sib txawv ntawm qhov sib txawv, cov menyuam nto hnav, hydraulic abnormalities, tswb faults, lim caij hloov, lubrication thiab filling qhov teeb meem, kom ntseeg tau traceability ntawm ib lub tshuab thiab ib cov ntaub ntawv.

4 、 Kev saib xyuas tsis tu ncua hauv qhov tob txhua lub lim tiam (4 teev ntawm kev poob qis, hloov pauv ib lub lis piam)

Roll thiab bearing tu

Tshem tawm lub hau kawg ntawm cov menyuam yaus lub rooj zaum, ntxuav cov hmoov tooj liab sab hauv, thiab ntxiv cov kub kub thiab huab cua resistant lubricating roj; Tshawb xyuas cov kabmob tshem tawm, seb puas muaj lub suab nrov lossis lub suab txawv txav, thiab hloov cov kabmob yog tias hnav dhau qhov kev zam; Xyuas lub sealing dej thaiv lub nplhaib ntawm lub dov zeb, hloov nws ncaj qha yog hais tias nws muaj hnub nyoog thiab ua nyuaj, los tiv thaiv cov rolling kua los ntawm infiltrating cov bearings thiab corroding.

Sib sib zog nqus ntxuav ntawm lubrication thiab txias system

Ntxuav tag nrho cov ntxaij lim dej ntawm cov kua dov (thaum thawj coarse lim, theem nrab precision lim) thiab hloov clogged lim ntsiab; Tshawb xyuas cov av nkos tooj liab hauv cov raj xa dej thiab tshem tawm cov yeeb nkab loj; Siv cov qauv los soj ntsuam cov turbidity ntawm cov kua dov, thiab hloov tag nrho cov impurities uas tshaj tus qauv nrog cov kua tshiab.

Kev tu ntawm qhov system kis

Txheeb xyuas cov xim ntawm lub gearbox iav roj, hloov ua ntej yog tias nws tig dub los yog muaj hlau abrasive hais; Tighten lub coupling, thauj tog rau nkoj bolts, thiab thav duab khi rods (saib kab pheeb ces kaum torque zawm kom tiv thaiv thav duab deformation los ntawm kev cuam tshuam rau dov coaxiality); Ntxuav cov plua plav thiab lubricate lub synchronous siv thiab saw.

AGC hydraulic system tu

Ntxuav cov huab cua permeable lim caij ntawm qhov chaw nres tsheb hydraulic; Xyuas lub servo valve plug thiab Circuit Court rau cov roj stains; Tshawb xyuas lub siab ntawm lub accumulator, yog tias nws tsis txaus los ntxiv cov roj nitrogen; Tshawb xyuas kev tiv thaiv plua plav thiab sealing nplhaib ntawm lub tog raj kheej roj, hloov cov kev puas tsuaj me me ua ntej kom tsis txhob muaj roj ntau ntau.

Online nrhiav pom thiab nro qhov system calibration

Calibration ntawm xoom point thiab tus qauv thaiv ntawm online thickness gauge; Zero lub nro sensor thiab ntxuav lub adhesion ntawm cov menyuam sensing; So thiab lubricate cov xov hlau txuas thiab cov kab ntawv qhia kom paub meej txawm tias xaim.

Hluav taws xob plua plav tshem tawm fastening

Qhib lub tshuab hluav taws xob qis thiab tshem tawm cov plua plav tawm ntawm lub thawv hluav taws xob tswj, thiab ceev cov ntsia hlau torque ntawm lub davhlau ya nyob twg thaiv; Ntxuav cov hmoov tooj liab rau ntawm qhov chaw ntawm cov contactors thiab relays los tiv thaiv kev sib cuag tsis zoo ntawm kev sib cuag los ntawm kev ua kom nruj thiab thickness ntsuas teeb liab drift.