Lub luag haujlwm tseem ceeb ntawm lubphotovoltaic vuam sawb dov zebyog dov cov tooj liab strips substrate rau hauv ultra-nyias thiab high-precision vuam strips uas ua tau raws li cov kev cai vuam ntawm photovoltaic modules. Cov txheej txheem siv yuav tsum tig mus rau plaub qhov tseem ceeb: kev tswj xyuas qhov tseeb, kev nyab xeeb ntawm cov khoom siv, cov khoom lag luam zoo, thiab kev ua haujlwm ntawm cov neeg ua haujlwm. Kev ceev faj tshwj xeeb yog raws li nram no:
1,Kev npaj ua ntej pib: xyuas kom muaj kev sib raug zoo ntawm cov khoom siv thiab cov khoom siv raw
Raw khoom zoo soj ntsuam thiab pretreatment
Paub meej tias cov kev qhia tshwj xeeb (thickness, dav) thiab cov khoom siv (tooj liab purity ≥ 99.9%) ntawm tooj liab sawb substrate ua tau raws li qhov yuav tsum tau ua ntawm cov dov zeb, thiab qhov saum npoo yog dawb ntawm oxidation, roj stains, khawb, thiab burrs kom tsis txhob impurities ua rau lub dov zeb los yog ua rau deg welded.
Yog tias muaj cov txheej txheem oxide nyob rau saum npoo ntawm cov tooj liab, cov kua qaub ntxuav thiab polishing yuav tsum tau ua ua ntej; Yog tias muaj roj paug, siv tus neeg saib xyuas tshwj xeeb los so kom huv si thiab cua qhuav kom tsis txhob ntog lossis tsis zoo ntawm cov txheej thaum dov.
Txheeb xyuas qhov sib xws ntawm cov txheej txheem solder (xws li tin plating). Yog hais tias nws yog ib tug ua ntej tinned tooj liab sawb, nws yog tsim nyog los xyuas kom meej tias cov txheej thickness raws li tus qauv kom tsis txhob tawg thiab tev ntawm lub txheej tom qab dov.
Khoom parameter calibration thiab tshuaj xyuas
Kho qhov dov siab, yob qhov sib txawv, thiab dov ceev ntawm lub dov zeb raws li cov tuab thiab dav ntawm lub hom phiaj vuam sawb (paj zoo photovoltaic vuam sawb thickness ntawm 0.08-0.3mm). Ua ntej thawj dov, ib qho kev sim dov yuav tsum tau ua kom ntseeg tau tias txawm tias yob qhov khoob los ntawm ntau qhov kev hloov kho kom zoo, zam cov xwm txheej uas ib sab yog tuab lossis nyias.
Tshawb xyuas qhov chaw ntawm lub tshuab dov: Lub tshuab dov yuav tsum du, tsis muaj kev puas tsuaj, tooj liab adhesion, thiab xeb. Yog hais tias muaj khawb los yog hnav, lawv yuav tsum tau polished los yog hloov raws sij hawm, txwv tsis pub lawv yuav raug luam ncaj qha rau saum npoo ntawm vuam sawb, cuam tshuam rau cov vuam txuas ntxiv tom ntej.
Paub meej tias txhua yam ntawm cov cuab yeej siv tau ua haujlwm ib txwm muaj, suav nrog kev sib kis, kev tswj kev nruj, kev taw qhia cov cuab yeej, thiab cov khoom siv winding. Lub nro yuav tsum ruaj khov thiab nruab nrab (nruab dhau tuaj yeem tawg tau yooj yim ntawm cov sawb tooj liab, thiab xoob dhau tuaj yeem ua rau lub sawb sib txawv), thiab cov lus qhia log yuav tsum tau ua raws li qhov nruab nrab ntawm cov sawb tooj liab.
Tshawb xyuas lub lubrication system: xyuas kom meej tias cov roj lubricating rau cov menyuam bearings thiab cov iav kis tau zoo txaus thiab cov roj zoo huv si. Lub lubrication tsis zoo tuaj yeem ua rau cov khoom siv nrov nrov, cov menyuam kub siab tuaj yeem nce siab, thiab cuam tshuam rau qhov tseeb ntawm dov.
Kev soj ntsuam kev ruaj ntseg
Paub meej tias lub npog tiv thaiv kev nyab xeeb, khawm nres thaum muaj xwm txheej ceev, thiab lub laj kab tiv thaiv ntawm cov khoom siv tsis zoo thiab siv tau zoo, cov cuab yeej siv hauv av yog txhim khu kev qha, thiab tiv thaiv cov sawb los ntawm kev tawg thiab ya tawm los yog qhov chaw los ntawm kev poob thaum lub sijhawm ua haujlwm siab, uas yuav ua rau raug mob.
Txheeb xyuas qhov chaw ua haujlwm: ua kom qhov chaw ua haujlwm huv thiab qhuav, tsis muaj plua plav thiab khib nyiab, tswj qhov kub ntawm 15-30 ℃, av noo ≤ 60%, thiab tiv thaiv cov tooj liab strip oxidation lossis cov khoom siv hluav taws xob los ntawm kev ntub dej.
2,Kev khiav hauj lwm thaum lub sij hawm dov txheej txheem: nruj tswj ntawm precision thiab zoo
Lub sijhawm saib xyuas cov khoom zoo
Saib xyuas cov tuab tuab ntawm cov vuam sawb thoob plaws hauv cov txheej txheem: Siv lub micrometer lossis online thickness gauge los xyuas qhov chaw tsis tu ncua kom paub meej tias qhov sib txawv ntawm thickness yog tswj nyob rau hauv ± 0.003mm (photovoltaic vuam strips yuav tsum tsis tshua muaj siab thickness raug, thiab ntau sib txawv yuav cuam tshuam rau tam sim no conduction efficiency ntawm cov khoom).
Saib xyuas qhov xwm txheej ntawm lub welded sawb: Lub tiav welded sawb yuav tsum muaj ib tug du nto, tsis muaj indentation, tsis muaj wrinkles, tsis muaj txheej tev, thiab tsis muaj burrs los yog curled npoo ntawm cov npoo. Yog tias muaj qhov tsis xws luag, lub tshuab yuav tsum tau nres tam sim los tshuaj xyuas lub tshuab dov lossis cov khoom siv raw.
Tswj dov ceev: Kho qhov ceev raws li lub thickness ntawm cov tooj liab sawb. Rau nyias specification vuam strips (≤ 0.1mm), txo qhov dov ceev kom tsis txhob stretching deformation los yog tawg ntawm lub strip; nruj me ntsis txwv tsis pub ceev dov los tiv thaiv cov khoom siv ntau dhau.
Cov cuab yeej ua haujlwm saib xyuas cov xwm txheej
Ua tib zoo mloog lub suab ntawm cov cuab yeej ua haujlwm: Thaum lub sij hawm ib txwm dov, cov cuab yeej yuav tsum ruaj khov yam tsis muaj suab nrov txawv txav. Yog tias muaj lub suab ntawm cov hlau cuam tshuam los yog kev sib txhuam ntse, lub tshuab yuav tsum tau nres tam sim rau kev tshuaj ntsuam xyuas cov teeb meem xws li kev sib tsoo ntawm cov menyuam, kev puas tsuaj ntawm cov kabmob, thiab cov khoom sib kis.
Kev soj ntsuam qhov kub ntawm lub tshuab dov: Thaum lub sij hawm dov txheej txheem, lub dov zeb yuav muaj qhov kub thiab txias vim kev sib txhuam, thiab qhov kub yuav tsum tau tswj kom ≤ 60 ℃. Yog tias qhov kub thiab txias nce siab dhau lawm, lub tshuab ua kom txias (dej txias lossis cua txias) tuaj yeem tig los tiv thaiv lub tshuab dov los ntawm kev nthuav dav thiab ua rau muaj kev hloov pauv ntawm cov yob sib txawv, uas yuav cuam tshuam rau qhov raug.
Tiv thaiv txoj hlua sib txawv: Kev soj ntsuam lub sijhawm tiag tiag ntawm txoj hlua tooj liab txoj kev mus ncig. Yog hais tias qhov sib txawv tshwm sim, cov cuab yeej taw qhia lossis kev sib tw winding yuav tsum tau kho kom zoo kom tsis txhob muaj kev sib txhuam ntawm cov npoo thiab cov khoom siv, los yog cov khoom sib tsoo los ntawm dov mus rau hauv lub tshuab dov.
Standardized kev ua haujlwm ntawm cov neeg ua haujlwm
Cov neeg ua haujlwm yuav tsum hnav cov cuab yeej tiv thaiv tus kheej (cov hnab looj tes, tsom iav tiv thaiv, khaub ncaws ua haujlwm) thiab nruj me ntsis txwv tsis pub ncaj qha mus kov lub tshuab dov thiab sawb thaum ua haujlwm nrog lawv txhais tes kom tiv thaiv kev raug mob los ntawm kev cuam tshuam.
Nws yog nruj me ntsis txwv tsis pub ua kev tu, kho, tu, thiab lwm yam kev ua haujlwm thaum cov khoom siv ua haujlwm. Yog tias xav tau kev daws teeb meem, lub tshuab yuav tsum raug tso tseg, lub hwj chim yuav tsum raug txiav tawm, thiab daim ntawv ceeb toom "Tsis Kaw" yuav tsum tau dai.
Thaum koom tes nrog ntau tus neeg, yuav tsum muaj kev faib tawm kom meej, thiab ua ntej pib ua haujlwm, nws yuav tsum tau lees paub tias txhua tus neeg ua haujlwm nyob hauv thaj chaw nyab xeeb kom tsis txhob muaj kev ua haujlwm tsis raug.
3, Kev tu thiab tu tom qab kaw: txuas cov cuab yeej siv lub neej
Cov cuab yeej tu
Ntxuav cov shavings tooj liab thiab cov roj stains rau ntawm qhov chaw ntawm lub tshuab dov hauv lub sijhawm tom qab kaw, thiab so lub tshuab dov nrog cov ntaub mos muag kom tsis txhob muaj cov khoom seem uas yuav ua rau muaj kev cuam tshuam thaum lub sij hawm dov tom ntej; Ntxuav cov khoom pov tseg ntawm lub tshuab winding thiab khaws cov khoom siv kom huv si.
Ntxuav lub txee tswj hluav taws xob thiab cov cua kub dissipation vents kom tsis txhob muaj plua plav paug los ntawm kev cuam tshuam cov cua sov dissipation ntawm cov khoom hluav taws xob thiab ua rau muaj kev ua haujlwm tsis zoo.
Kev tu thiab tu tsis tu ncua
Roll txij nkawm: Tsis tu ncua tshuaj xyuas thiab txhuam qhov tseeb ntawm cov yob, thiab hloov lawv raws sijhawm thaum lawv hnav hnyav heev; Thaum lub tshuab raug kaw rau lub sijhawm ntev, nws yog qhov yuav tsum tau siv cov roj tiv thaiv xeb rau ntawm qhov chaw dov zeb thiab qhwv nws nrog cov yeeb yaj kiab tiv thaiv kom tsis txhob xeb.
Lubrication thiab txij nkawm: tsis tu ncua hloov cov roj lubricating, huv si lubrication pipelines, thiab xyuas kom meej lubrication txaus ntawm tag nrho cov txav; Xyuas cov roj siab thiab qib ntawm hydraulic system, ntxiv cov roj hydraulic kom raws sijhawm, thiab lim impurities.
Hloov cov khoom tsis zoo: Tsis tu ncua xyuas qhov hnav thiab tsim kua muag ntawm qhov chaw tsis muaj zog xws li cov hlua khi, cov log tsheb, thiab cov hlua khi. Hloov lawv tam sim ntawd thaum laus lossis deformation tshwm sim kom tsis txhob cuam tshuam rau kev ruaj ntseg ntawm cov khoom siv ua haujlwm.
Kev saib xyuas hluav taws xob tsis tu ncua: Tsis tu ncua xyuas seb cov xaim ntawm cov khoom siv hluav taws xob xws li cov motors, sensors, thiab zaus converters puas xoob, seb puas muaj cov rwb thaiv tsev zoo, thiab xyuas kom muaj kev nyab xeeb ntawm cov khoom siv hluav taws xob.
Khaws cov khoom tiav thiab cov khoom siv raw
Rolled vuam strips yuav tsum tau muab cais thiab coiled raws li specifications, qhwv nrog noo noo-pov thawj zaj duab xis, sau nrog specifications thiab ntau lawm hnub, thiab muab cia rau hauv ib tug qhuav thiab ventilated warehouse kom tsis txhob oxidation thiab deformation.
Tsis tau ua tiav tooj liab sawb substrates yuav tsum tau muab khaws cia kom siab thiab khaws cia kom deb ntawm acidic, alkaline, thiab av noo ib puag ncig tiv thaiv corrosion.
4 、 Kev tuav cov xwm txheej txawv txav: ncua sijhawm poob thiab tiv thaiv kev pheej hmoo
Yog hais tias lub vuam sawb tawg, tam sim ntawd nres lub tshuab, txiav tawm lub hwj chim, ntxuav cov kab nrib pleb tawg, tshawb xyuas qhov ua rau (xws li kev nro ntau dhau, cov khoom siv tsis zoo, thiab qhov sib txawv me me), kho qhov tsis sib xws, thiab rov ua dua.
Yog tias qhov ntsuas kub ntawm lub tshuab dov tau pom tias muaj qhov txawv txav siab, nres lub tshuab thiab xyuas seb lub tshuab cua txias puas ua haujlwm lossis yog tias lub lubrication tsis txaus. Tos kom txog thaum qhov kub thiab txias poob mus rau qhov qub ua ntej rov ua haujlwm dua.
Yog tias cov cuab yeej muaj teeb meem loj xws li xau, suab nrov txawv txav, thiab kev vibration hnyav, tam sim ntawd nias lub khawm nres thaum muaj xwm ceev, txiav tawm lub hwj chim loj, tiv tauj cov neeg ua haujlwm tu neeg ua haujlwm rau kev tuav, thiab nws yog nruj me ntsis txwv tsis pub disassemble los ntawm nws tus kheej.