Dab tsi yog cov ntsiab lus txij nkawm ntawm photovoltaic vuam sawb dov zeb

       Peb tau txheeb xyuas cov ntsiab lus txij nkawm ntawm photovoltaic vuam sawb dov zeb los ntawm plaub qhov ntev: kev tu txhua hnub, kev saib xyuas tsis tu ncua, kev saib xyuas tshwj xeeb, thiab kev tiv thaiv kev ua txhaum. Lub logic yog qhov tseeb thiab nyob rau hauv txoj kab nrog kev xyaum ntau lawm, thiab nws yog qhov tsim nyog rau kev ua haujlwm ruaj khov ntawm cov cuab yeej siv thiab vuam sawb raug qhov yuav tsum tau ua. Cov ntsiab lus tshwj xeeb yog raws li hauv qab no:

1,Kev saib xyuas txhua hnub (yuav tsum ua haujlwm ua ntej pib / thaum tsim khoom / tom qab kaw)

       Lub hom phiaj tseem ceeb: txhawm rau xyuas kom meej tias cov cuab yeej npaj tau siv thaum pib, tsis txhob poob siab thaum lub sijhawm tsim khoom, thiab tswj xyuas qhov tseeb ntawm vuam sawb dov txoj kev.

Kev tshuaj xyuas ua ntej pib

       Kev tshuaj xyuas yob: Tshawb xyuas qhov chaw ua haujlwm yob rau khawb, aluminium adhesion, thiab xeb. Qhov saum npoo yuav tsum du thiab tsis muaj impurities, thiab tej yam tsis xws luag yuav tsum tau muab ntxuav kom raws sij hawm (kom tsis txhob khawb qhov saum npoo ntawm vuam sawb thiab thickness tsis sib npaug)

       Kev tshuaj xyuas cov roj lubrication: xyuas cov roj theem ntawm txhua qhov chaw lubrication ntawm lub tshuab dov (cov menyuam bearings, kis tau tus mob, coj cov menyuam) kom ntseeg tau tias cov roj lubricating txaus thiab tsis muaj roj to lossis tsis txaus.

       Kev tshuaj xyuas kev nyab xeeb: Cov cuab yeej tiv thaiv tau ua tiav thiab ruaj khov, lub khawm nres thaum muaj xwm ceev yog rhiab heev, tsis muaj cov khoom txawv teb chaws thaiv cov khoom sib kis, thiab cov khoom siv hluav taws xob tsis raug puas tsuaj.

       Kev txheeb xyuas qhov tseeb: Txheeb xyuas qhov ntsuas tus nqi ntawm qhov sib txawv ntawm qhov sib txawv kom paub tseeb tias nws phim cov ntsiab lus ntawm cov hlua vuam yuav tsum tau dov, thiab tsis txhob ua rau cov khoom puas los ntawm dov tshaj qhov specifications.

Kev tshuaj xyuas thaum tsim khoom (txhua 1-2 teev)

       Kev ua haujlwm raws li txoj cai: Saib xyuas cov cuab yeej ua haujlwm lub suab nrov thiab tsis muaj suab nrov txawv txav (cov suab nrov lossis lub suab nrov ntawm lub iav yuav tsum tau kaw tam sim); Saib xyuas tias tsis muaj kev vibration hnyav ntawm lub cev dav hlau

       Kev ntsuas kub: Qhov kub thiab txias ntawm cov menyuam bearings thiab motors yuav tsum tsis pub tshaj 60 ℃. Yog tias qhov kub thiab txias dhau lawm, nres lub tshuab kom txias thiab tsis txhob hlawv qhov chaw

       Vuam strip zoo linkage: Yog hais tias muaj ib tug thickness sib txawv, ntug burrs, los yog nto khawb ntawm lub vuam sawb, qhov tseem ceeb yuav tsum tau muab rau xyuas seb lub dov zeb yog hnav los yog qias neeg.

       Lub tshuab cua txias: Yog tias nws yog dej txias dov zeb, xyuas kom paub tseeb tias cov dej txias ntws yog du, tsis muaj qhov thaiv los yog tawm, kom ntseeg tau tias cov cua txias ntawm cov dov zeb (kom tiv thaiv thermal deformation ntawm dov zeb)

Ntxuav tom qab kaw (kawg ntawm kev tsim khoom txhua hnub)

       Kev tu kom zoo: Siv cov txhuam hniav thiab cov cua compressed los ntxuav cov txhuas shavings thiab plua plav ntawm qhov chaw ntawm cov dov zeb, ncej, thiab cov cuab yeej qhia (photovoltaic vuam strips feem ntau yog cov tin plated tooj liab strips / txhuas strips, uas yog nquag ua raws thiab yuav tsum tau ntxuav kom huv si)

       Kev tiv thaiv nto: Yog tias lub tshuab raug tso tseg rau ntau tshaj 8 teev, siv cov roj tiv thaiv xeb rau saum npoo ntawm lub tshuab dov kom tsis txhob oxidation thiab corrosion.

       Lub koom haum ib puag ncig: Tsis muaj cov khib nyiab nyob ib puag ncig ntawm cov khoom siv, thiab qhov cua thiab qhov ziab kom qhuav kom tsis txhob muaj plua plav nkag mus rau sab hauv ntawm cov khoom siv.

2,Kev saib xyuas tsis tu ncua (ua raws sijhawm raws sijhawm, ua kom ntseeg tau qhov tseeb thiab txuas ntxiv lub neej)

       Lub hom phiaj tseem ceeb: txhawm rau daws qhov teeb meem ntawm kev hnav thiab tsim kua muag uas tsis tuaj yeem them los ntawm kev saib xyuas txhua hnub, xyuas kom lub sijhawm ruaj khov ntawm lub tshuab dov, thiab tsis txhob raug degradation.

Kev tu txhua lub lim tiam

       Lubrication thiab txij nkawm: Ntxiv lubricating roj / roj rau ntau yam kis tau tus mob (lub zog, chains, bearings), tshwj xeeb tshaj yog cov menyuam bearings, uas yuav tsum tau txaus lubrication los txo qhov hnav thiab tsim kua muag.

       Gap calibration: Rov xyuas qhov sib txawv ua haujlwm ntawm lub tshuab dov. Vim yog hnav me ntsis thaum lub sij hawm ntev dov, recalibration yuav tsum tau ua kom lub thickness kam rau ua ntawm vuam sawb (photovoltaic vuam sawb kam rau ua feem ntau ≤ ± 0.005mm)

       Kev taw qhia cov khoom: xyuas seb cov kev taw qhia cov menyuam thiab cov log tsheb puas tau hnav, seb qhov kev sib hloov yog du, thiab yog tias muaj kev cuam tshuam, hloov cov kabmob raws sijhawm.

Kev saib xyuas txhua hli

       Roll txij nkawm: polish lub yob kom tshem tawm cov khawb zoo thiab oxide txheej, rov ua kom du nto (tshwj xeeb cuam tshuam rau qhov flatness ntawm weld strip nto)

       Cov kab ke sib kis: Txheeb xyuas cov iav mesh tshem tawm thiab cov saw nro, thiab kho cov xoob xoob raws sijhawm; Hnav hnyav thiab cim rau kev hloov

       Txias/Hydraulic System: Ntxuav cov dej txias pipeline lim tshuaj tiv thaiv kom tsis txhob scale blockage; Xyuas cov roj zoo ntawm cov hydraulic system, tsis muaj turbidity lossis deterioration, thiab ntxiv cov roj hydraulic.

       Hluav taws xob system: Ntxuav cov plua plav tawm ntawm lub cev muaj zog thiab tswj txee, xyuas kom cov hlua txuas tsis xoob, thiab tsis txhob sib cuag tsis zoo.

Kev saib xyuas peb lub hlis twg

       Kev saib xyuas tseem ceeb: Tshem tawm cov menyuam bearings, tshawb xyuas qhov kev hnav, ntsuas qhov kev tshem tawm, thiab hloov tam sim yog tias nws dhau qhov kev zam; Tshawb xyuas qhov kev khoov ntawm lub tshuab dov. Yog tias muaj qhov deformation, nws yuav tsum tau ncaj los yog hloov

       Kev txheeb xyuas qhov tseeb: Siv cov cuab yeej ntsuas kev tshaj lij los ntsuas qhov tseeb tag nrho ntawm cov dov zeb (roll parallelism, perpendicularity), thiab txhua qhov sib txawv yuav tsum tau kho los ntawm kev kho cov bolts (qhov tseeb ncaj qha txiav txim siab qhov kev tsim nyog ntawm vuam sawb)

       Sealing Cheebtsam: Hloov txhua lub sealing tivthaiv (cov kabmob foob, hydraulic foob) kom tiv thaiv cov roj to thiab plua plav nkag.

Kev saib xyuas txhua xyoo (kev kho loj, kev kaw haujlwm)

       Comprehensive disassembly: Ua kom tiav disassembly thiab tshuaj xyuas ntawm lub dov zeb mainframe, kis system, hydraulic system, thiab hluav taws xob system

       Hloov cov khoom siv: Hloov cov khoom tseem ceeb xws li cov menyuam, lub zog, cov kabmob, lub cev muaj zog, thiab lwm yam uas hnyav heev; Hloov tag nrho cov laus circuits thiab sealing rings nrog cov tshiab

       Precision reset: Tag nrho cov precision ntawm lub tshuab yog recalibrated los xyuas kom meej ua raws li cov high-precision yuav tsum ntawm photovoltaic vuam sawb dov.

       Kev ntsuas kev ua tau zoo: tsis muaj kev sib tw khiav + kev sib tw khiav, txhawm rau txheeb xyuas qhov ruaj khov ntawm cov cuab yeej ua haujlwm thiab qhov tseeb ntawm vuam sawb dov. Kev tsim khoom tuaj yeem rov pib dua tom qab ua tau raws li cov qauv

3 、 Kev saib xyuas tshwj xeeb (kev kho mob, yoog raws li cov cai tshwj xeeb ntawm photovoltaic ribbon)

       Photovoltaic ribbon muaj qhov xav tau siab heev rau qhov tseeb qhov tseeb thiab qhov zoo ntawm qhov chaw, thiab xav tau kev saib xyuas hauv peb thaj chaw.

Kev kho tshwj xeeb ntawm dov zeb (core tseem ceeb)

       Lub dov ntawm photovoltaic vuam strips yuav tsum tau nruj me ntsis rau cov hardness thiab smoothness ntawm dov yob. Lub hardness ntawm lub dov yob yuav tsum yog ≥ HRC60, thiab cov hardness yuav tsum tsis tu ncua kuaj. Yog tias nws tsis txaus, nws yuav tsum tau rov quenched

       Tsis txhob siv cov khoom tawv los khawb qhov saum npoo ntawm lub tshuab dov. Tsuas yog siv cov txhuam txhuam txhuam los yog cov tshuaj ntxuav tshwj xeeb rau kev ntxuav kom tsis txhob ua rau cov txheej txheem ua kom puas

       Yog hais tias lub tshuab dov muaj cov dents hauv zos los yog khawb loj heev uas tsis tuaj yeem polished thiab kho, nws yuav tsum tau hloov tam sim ntawd, txwv tsis pub nws yuav ua rau batch seem ntawm vuam strips.

Precision tshwj xeeb tu

       Tom qab hloov cov kev qhia tshwj xeeb ntawm vuam sawb (dav, tuab) txhua zaus, qhov sib txawv ntawm cov chais yuav tsum rov ua dua, thiab kev sim khiav ntawm 5-10 meters ntawm vuam sawb yuav tsum tau ua. Tsuas yog tom qab dhau qhov kev tshuaj xyuas tuaj yeem ua tiav ntau lawm

       Lub sij hawm ntev ntawm kev tsim cov vuam strips ntawm tib cov kev qhia tshwj xeeb yuav tsum tau tshawb xyuas qhov tseeb ntawm yob txhua txhua 3 hnub txhawm rau tiv thaiv kev sib tsoo ntawm qhov hnav thiab tsim kua muag uas yuav ua rau muaj qhov tseeb tshaj tus qauv.

Tin plating / txheej vuam daim kab xev adaptation thiab txij nkawm

       Thaum dov tin plated vuam strips, nws yog ib qho tsim nyog yuav tsum tau ntxuav cov seem tin chips rau ntawm qhov chaw ntawm lub tshuab dov kom raws sij hawm tom qab siv lub tshuab kom tsis txhob muaj cov tin txheej ua rau lub rolling mills ntawm qhov kub thiab txias.

Thaum dov coated welding strips, nws yog ib qho tsim nyog yuav tsum tsis tu ncua ntxuav cov seem ntawm cov txheej txheem ntawm cov ntawv qhia cov menyuam kom tsis txhob cuam tshuam qhov flatness ntawm vuam sawb.

4 、 Tswj cov tseem ceeb taboos thiab tiv thaiv qhov yuam kev (qhov tseem ceeb kom tsis txhob muaj qhov pitfalls)

Core taboos (tseem txwv tsis pub ua haujlwm)

       Nws yog nruj me ntsis txwv tsis pub pib lub tshuab yam tsis muaj lubrication: dov nyob rau hauv lub xeev ntawm cov roj tsis txaus yuav ua rau bearing burnout, yob locking, thiab cov khoom puas tsuaj.

       nruj me ntsis txwv tsis pub ntau tshaj dov: Forcefully dov vuam strips dhau qhov ntsuas thickness / dav ntawm lub dov zeb tuaj yeem ua rau khoov ntawm lub dov zeb thiab tawg ntawm cov kab sib kis.

       Nws yog nruj me ntsis txwv tsis pub khiav lag luam nrog kev ua yuam kev: nyob rau hauv cov ntaub ntawv ntawm lub suab nrov txawv txav, siab kub, los yog qhov tseeb tshaj tus qauv, lub tshuab yuav tsum tau nres tam sim ntawd, thiab nws yog txwv tsis pub mus "sib tov thiab match" ua txhaum kom nthuav.

       Nws yog nruj me ntsis txwv tsis pub yaug lub txee hluav taws xob tswj hluav taws xob ncaj qha nrog dej: txhawm rau tiv thaiv luv luv, tsuas yog cov cua compressed qhuav yuav tsum tau siv los ntxuav.

Kev tiv thaiv kev txhaum

       Tsis sib xws vuam strip thickness: Tsis tu ncua calibrate qhov sib txawv ntawm dov yob, xyuas qhov parallelism ntawm dov yob, thiab tam sim ntawd ntxuav cov av nplaum ntawm cov yob yob.

       Kos rau ntawm qhov chaw ntawm lub vuam sawb: Khaws lub dov zeb kom du, huv si impurities nyob rau hauv cov lus qhia Cheebtsam, thiab tiv thaiv cov khoom txawv teb chaws los ntawm lub dov cheeb tsam.

       Cov cuab yeej vibration thiab suab nrov txawv txav: tsis tu ncua nruj bolts, kho cov iav clearances, thiab hloov cov bearings hnav.

       Lub cev muaj zog overheating: ntxuav cov plua plav ntawm lub tshuab cua txias, xyuas seb cov khoom puas dhau tus qauv, thiab tsis txhob ua haujlwm dhau.

5 、 Cov ntsiab lus tseem ceeb rau kev pab tu (txuas ntxiv cov cuab yeej siv lub neej)

       Kev hloov roj: Tshwj xeeb dov zeb lubricating roj rau lubrication (viscosity yoog raws li cov khoom siv ua haujlwm), hydraulic roj yuav tsum tau lim tsis tu ncua los tiv thaiv impurities los ntawm hnav qhov chaw.

       Kev tswj ib puag ncig: Cov khoom siv yuav tsum muab tso rau hauv qhov chaw ua haujlwm qhuav thiab tsis muaj plua plav kom tsis txhob muaj hluav taws xob tsis ua haujlwm thiab tiv thaiv corrosion los ntawm qhov chaw ntub dej; Lub rooj cob qhia kub yog tswj ntawm 15-30 ℃ los tiv thaiv lub tshuab dov los ntawm kev nthuav dav thiab shrinking, uas yuav cuam tshuam rau qhov raug.

       Cov kev cai ntawm cov neeg ua haujlwm: Cov neeg ua haujlwm yuav tsum tau txais kev cob qhia ua ntej ua lawv txoj haujlwm, thiab nws raug txwv nruj heev los kho cov kev ua txhaum cai. Cov ntaub ntawv khaws cia yuav tsum khaws cia thiab khaws cia (rau lub hom phiaj ntawm kev taug qab qhov ua txhaum cai)